电气工程学报, 2015, 10(5): 51-60 doi:

理论研究

基于开关组误差电压的双级矩阵变换器故障诊断策略

邓文浪, 黄斯瑶, 郭有贵, 刘和, 余帅

湘潭大学信息工程学院 湘潭 411105

Fault Diagnosis Strategy in Two-Stage Matrix Converter Based on Switch Group Error Voltage

Deng Wenlang, Huang Siyao, Guo Yougui, Liu He, Yu shuai

Xiangtan University Xiangtan 411105 China

责任编辑: 崔文静

收稿日期: 2014-11-13   网络出版日期: 2015-05-25

基金资助: 国家自然科学基金资助项目.  51277156
国家自然科学基金资助项目.  51307148

Received: 2014-11-13   Online: 2015-05-25

作者简介 About authors

邓文浪 女 1970年生,教授,博士生导师,博士,研究方向为电力电子变换和控制技术、矩阵变换器及其应用。

黄斯瑶 女 1990年生,硕士研究生,研究方向为双级矩阵变换器故障诊断与容错技术。

摘要

矩阵变换器(MC)由数量较多的功率开关构成,这些功率开关元件用在各种复杂的环境以及高频切换的电路系统,增加了功率开关发生故障的可能性,也降低了MC系统的可靠性。功率开关故障成为了阻碍MC系列拓扑进入工程化应用的主要因素之一,而对MC功率开关进行在线故障诊断并进行合适的容错控制可以有效地提高MC系统可靠性。本文针对双级矩阵变换器(TSMC)的功率开关开路故障诊断策略进行研究,对功率开关故障下的TSMC运行模式及其输出电压、直流电压故障特征进行了深入分析,定义了开关组误差电压的概念,提出了根据输出相电压误差、开关信号以及直流电压定位TSMC故障开关的方法。所提方法具有诊断准确、诊断速度快、独立于调制策略、不受负载运行状态影响等优点。仿真实验结果验证了理论分析的正确性以及所提故障诊断策略的有效性。

关键词: 双级矩阵变换器 ; 输出相电压误差 ; 开关组误差电压 ; 直流电压 ; 故障诊断

Abstract

MC is constituted by a large number of power switch, These power switch elements used in a variety of complex environment and high frequency switching circuit system, and increased the possibility of power switch failure, but also reduced the reliability of MC system. Power switch failure has become one of the main factors hindering MC topology into engineering application, on-line fault diagnosis and appropriate fault-tolerant control can effectively improve the reliability of MC system. This paper research in fault diagnosis strategy when TSMC’s power switch in open-circuit fault, then deeply analyzed TSMC’s operation mode and fault characteristics of output voltage, DC voltage, defined the concept of switch group error voltage(SGEV), provides the methods to locate the fault switch according to output voltage error, switch signal and DC voltage. The proposed methods has many advantages, such as accurate diagnosis, fast detection, independent of the modulation strategy and unaffected by the load condition, etc. The simulation results has verified the validity of the theoretical analysis and the effectiveness of the fault diagnosis strategy.

Keywords: Two-stage matrix converter ; the output voltage error ; switch group error voltage ; DC voltage ; fault diagnosis

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本文引用格式

邓文浪, 黄斯瑶, 郭有贵, 刘和, 余帅. 基于开关组误差电压的双级矩阵变换器故障诊断策略. 电气工程学报[J], 2015, 10(5): 51-60 doi:

Deng Wenlang. Fault Diagnosis Strategy in Two-Stage Matrix Converter Based on Switch Group Error Voltage. Journal of Electrical Engineering[J], 2015, 10(5): 51-60 doi:

1 引言

MC以其优良的电气特性、结构紧凑及集成度高等特点,在工业领域有着较大应用前景。MC拓扑包括常规矩阵变换器(Conventional Matrix Converter,CMC)和TSMC两大类型。不论是哪种拓扑,MC都需要较多数量的功率开关,而功率开关故障率在电力电子系统中占有较大的比重,功率开关故障会引起系统性能严重下降甚至崩溃,因此,功率开关故障造成的MC系统可靠性低成为了阻碍MC进入工程化应用的重要因素之一。对MC进行功率开关的在线故障诊断并采用合适容错控制[1,2,3,4,5,6]是提高MC系统可靠性的有效措施。

功率开关故障包括短路和开路故障,短路故障通常会通过快速熔断器等硬件保护措施转化为开路故障,因此,MC的故障诊断主要针对功率开关开路故障情况。目前,已有的故障诊断策略主要针对CMC拓扑,分为电流法和电压法两大类。

电流法包括如下几种:①根据输出电流、输入输出电压空间矢量参考角度及开关周期占空比定位故障开关[7];②根据输出电流、钳位电流和开关状态定位故障开关[8,9];③根据计算故障相的电流误差绝对值总和确定故障开关[10];④利用小波分析法对CMC输出电流进行分析,并通过模糊推理系统进行诊断[11]。电流法诊断成本低,但实现起来复杂,诊断时间长,容易受负载运行状态影响。

MC由于无中间储能环节,功率开关故障会直接影响到其输出端电压,根据MC输出电压故障特征来诊断故障开关,具有诊断速度快、准确度高和实现简单等优点[12,13,14,15,16,17]。文献[12,13,14,15]提出了基于开关误差电压的CMC故障诊断方法:根据CMC输出端相电压误差和开关信号计算9开关对应的误差电压,即开关误差电压(Switch Error Voltage,SEV),根据开关误差电压直接定位故障开关。该方法独立于CMC的调制策略、且不受负载的影响,诊断快速且准确率高,但该方法仅针对CMC拓扑。目前,针对TSMC的故障诊断方法较少,由于拓扑结构、功率开关数量以及钳位电路差异,CMC诊断方法不适用于TSMC的故障诊断。

本文针对典型的TSMC拓扑——18开关在1个功率开关或双向功率开关模块出现开路故障下的诊断策略进行研究。首先分析了CMC和TSMC的开关函数等效性,介绍了CMC基于开关误差电压的故障诊断方法,提出了TSMC开关组误差电压的概念以及基于开关组误差电压的故障开关组判断方法;接着分别针对整流级和逆变级功率开关故障,研究TSMC在故障情况下的运行模式,分析了TSMC三相输出端相电压和直流电压的故障特征,在此基础上,提出了基于开关组误差电压和直流电压故障特征的TSMC故障诊断方法。仿真研究表明:所提方法具有诊断速度快、诊断准确且算法简单易实现的特点。

2 基于开关组误差电压的TSMC故障开关组诊断方法

2.1 CMC与TSMC的开关函数等效关系

CMC和TSMC拓扑分别如图1图2所示。TSMC在其结构和功能上分为整流级和逆变级。CMC与TSMC具有相同电能变换功能和等效开关函数[18]

图1

图1   CMC 的拓扑图

Fig.1   Topology of CMC


图2

图2   TSMC 的拓扑图

Fig.2   Topology of TSMC


CMC的输出输入相电压之间的关系为[18]

式中,uh为三相输出电压,h∈{A,B,C};uj为三相输入电压,j∈{a,b,c};Shj表示连接h相输出与j相输入的开关状态。

TSMC的输出输入相电压之间的关系为

式中,ShwSjw表示h相输出与j相输入之间的功率开关组状态,w∈{p,n}。

由式(1)和式(2)得CMC与TSMC开关函数的等效关系为

2.2 CMC的开关误差电压故障诊断策略

文献[13]提出了CMC基于开关误差电压的故障诊断方法,CMC的9个双向开关对应的开关误差电压为

式中,uAm - uAuBm - uBuCm - uC为CMC三相输出端误差电压,即CMC各相输出端电压的实际检测值与计算值之间误差值,m表示检测值。εhj为根据式(4)计算得到的CMC开关误差电压值,通过这种方法,将CMC三相误差电压映射到CMC的9个双向开关上,当某一开关对应的开关误差电压大于阈值时,则该开关被诊断为故障开关[11]

2.3 TSMC的开关组误差电压

根据式(2)和式(3)得

式中,uAm - uAuBm - uBuCm - uC为TSMC的输出端误差电压。本文将εhj定义为开关组误差电压,通过式(5)将TSMC三相输出端误差相电压映射到TSMC的9个开关组ShpSjp + ShnSjn上,当某一开关组对应的开关组误差电压大于阈值时,表明该开关组为故障开关组(即故障开关所在的开关组合)。

3 功率开关故障下TSMC运行模式及故障特征分析

3.1 逆变级开关故障下TSMC的运行模式及输出相电压故障特征分析

假设电流流入负载方向为正,反之为负,以电压源中点为参考电位,TSMC直流侧p点电压为vp,n点电压为vn,以功率开关SAp为例,在其正常和故障情况下逆变级A相电流导通路径如图3所示。

图3

图3   逆变级A相桥臂开关在正常情况和故障情况下电流导通路径

Fig.3   Current pathes of the bridge switch of phase A in inverter stage under normal and fault conditions


iA>0时:①设开关信号SAp = 0,SAn = 1,SAp正常,电流经续流二极管VD2流向负载,A相电压为vn。如图3a所示,如果此时SAp故障,电流流经途径不会改变,A相电压也不会改变;②设开关信号SAp = 1,SAn = 0,SAp正常,电流经SAp流向负载,A相电压为vp,如图3b所示。如果此时SAp故障,电流不能经过SAp流通而是经续流二极管VD2流向负载,A相输出端电压变为vn,如图3c所示。

iA<0时:①设开关信号SAp = 0,SAn = 1,SAp正常,电流经SAn流出负载,A相电压为vn。如图3d所示,如果此时SAp故障,电流的流经途径不会改变,A相电压也不会改变;②设开关信号SAp = 1,SAn = 0,SAp正常,电流经续流二极管VD1流出负载,A相电压为vp,如图3e所示。如果此时SAp故障,电流经续流二极管VD1流出负载,A相电压为vp,如图3f所示。

在逆变级A相桥臂功率开关故障和不同开关状态下,TSMC的输出相电压故障特征见表1。同理可得其他两相桥臂功率开关故障时的TSMC输出相电压故障特征。由表1分析可知,逆变级1个功率开关出现故障时,只有故障开关所在相的输出相电压会出现误差,其余两相相电压正常。

表1   逆变级A相桥臂功率开关故障下TSMC输出相电压特征

Tab.1  TSMC output phase voltage characteristics under the fault of inverter stage A phase bridge arm power switch

iASApSBpSCp正常情况输出三相相电压SAp开路故障输出三相相电压输出相电压误差SAn开路故障输出
三相相电压误差
uAuBuCuAmuBmuCmεAεBεC
>0000vnvnvnvnvnvn000无误差
001vnvnvpvnvnvp000
010vnvpvnvnvpvn000
011vnvpvpvnvpvp000
111vpvpvpvnvpvpvn-vp00
100vpvnvnvnvnvnvn-vp00
101vpvnvpvnvnvpvn-vp00
110vpvpvnvnvpvnvn-vp00
iASApSBpSCp正常情况输出三相相电压SAn开路故障输出三相相电压输出相电压误差SAp开路故障输出
三相相电压误差
uAuBuCuAmuBmuCmεAεBεC
<0000vnvnvnvpvnvnvp-vn00无误差
001vnvnvpvpvnvpvp-vn00
010vnvpvnvpvpvnvp-vn00
011vnvpvpvpvpvpvp-vn00
111vpvpvpvpvpvp000
100vpvnvnvpvnvn000
101vpvnvpvpvnvp000
110vpvpvnvpvpvn000

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3.2 整流级功率开关故障下TSMC运行模式及输出相电压故障特征分析

(1)假设idc>0,整流级开关信号为10X(即导通开关为Sap = Sbn = 1),逆变级开关信号为110(即导通开关为SAp = SBp = SCn = 1),正常工作时电流路径如图4所示,此时输出端相电压为uA = vp,uB = vp,uC = vn。整流级Sap故障时,电流路径如图5所示,通过 A、B两相的续流二极管VD2、VD4导通构成回路。此时输出端相电压为uAm = vn,uBm = vn,uCm = vn

图4

图4   idc>0整流级正常工作时电流流经途径

Fig.4   idc>0, current path when rectifier stage under normal condition


图5

图5   idc>0整流级故障时电流流经途径

Fig.5   idc>0, current path when rectifier stage under fault condition


(2)假设idc<0,整流级开关信号为10X,逆变级开关信号为100(即导通开关为SAp = SBn = SCn = 1),正常工作时电流路径如图6所示,此时输出端各相相电压为uA = vp,uB = vn,uC = vn。整流级Sap故障时,电流路径如图7所示, A相电流流经续流二极管VD1,迫使钳位电路二极管导通向电容进行充电,构成回路。此时输出端各相相电压为uAm = vC,uBm = vn,uCm = vn,其中,vC为钳位电路电容的电压值。

图6

图6   idc<0整流级正常工作时电流流经途径

Fig.6   idc<0, current path when rectifier stage under normal condition


图7

图7   idc<0整流级故障时电流流经途径

Fig.7   idc<0, current path when rectifier stage under fault condition


同理可得到整流级其他功率开关故障和逆变级各开关状态下的输出端相电压情况。整流级功率开关故障时TSMC输出端相电压故障特征见表2。输出端相电压出现误差的相数总结见表3

表2   整流级上桥臂开关故障时逆变级输出相电压故障特征

Tab.2  Output phase voltage characteristics under the switch failure in above bridge of rectifier stage

idcSApSBpSCp正常情况输出三相相电压整流级故障输出三相相电压输出相电压误差
uAuBuCuAmuBmuCmεAεBεC
>0000vnvnvnvnvnvn000
001vnvnvpvnvnvn00vn-vp
010vnvpvnvnvnvn0vn-vp0
011vnvpvpvnvnvn0vn-vpvn-vp
111vpvpvpvnvnvnvn-vpvn-vpvn-vp
100vpvnvnvnvnvnvn-vp00
101vpvnvpvnvnvnvn-vp0vn-vp
110vpvpvnvnvnvnvn-vpvn-vp0

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表3   整流级开关故障时逆变级输出相电压误差个数

Tab.3  The number of output phase voltage error under the switch failure of rectifier stage

整流级故障情况SApSBpSCp出现误差相电压个数
上桥臂故障001/010/1001
011/101/1102
1113
下桥臂故障011/101/1101
001/010/1002
0003

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表3分析可知,整流级故障时输出端出现2相或者3相相电压误差时,故障开关处于整流级,但是只出现1相相电压误差时难以区分故障开关在整流级或逆变级。此时需根据其他故障特征信息来进行区分判断。TSMC直流侧电压为

可见直流电压只受TSMC输入电压和整流级功率开关状态影响,不受逆变级功率开关状态影响,则可以根据直流电压信息来判断故障开关所在区域。

4 基于开关组误差电压的TSMC故障诊断法

由式(2)得

由式(7)~式(9)分析可知,TSMC输出相电压只受整流级功率开关和逆变级同相功率开关状态影响。

TSMC的故障诊断分析:

(1)设整流级开关信号为10X,逆变级开关信号为100,设置整流级Sap为故障开关(即Sap = 0),由式(7)可知此时输出端A相相电压会受影响,即uAm - uA ≠ 0,将开关信号和误差电压代入式(5)得

上式表明如果εAa大于设定阈值,则可判断故障开关组为SapSAp,再根据直流电压是否正常来判断故障开关所处区域。若直流电压出现误差(检测值与计算值之差),则可定位故障开关为Sap;若直流电压正常,则故障开关为SAp

(2)设整流级开关信号为10X,逆变级开关信号为100,设置逆变级SAp为故障开关(即SAp = 0),由式(7)可知此时输出端A相相电压会受影响,即uAm - uA ≠ 0,将开关信号和误差电压代入式(5)得

上式表明,如果εAa大于设定阈值,则可判断故障开关组为SapSAp,SAp故障对于直流电压无影响,因而根据直流电压可判断故障开关处于逆变级,结合诊断出的故障开关组,最后定位故障开关为SAp

(3)设整流级开关信号为10X,逆变级开关信号为110,设置Sap为故障开关(即Sap= 0),由式(7)和式(8)可知此时输出端A、B两相相电压会出现误差,即uAm - uA ≠ 0,uBm - uB ≠ 0,将开关信号和误差电压代入式(5)得

上式表明,如果εAaεBa大于设定阈值,则可判断故障开关组为SApSapSBpSap,且故障开关处于整流级,根据故障开关组提供的开关信号,可判断故障开关为Sap

(4)设整流级开关信号为10X,逆变级开关信号111,设置Sap为故障开关(即Sap = 0),由式(7)、式(8)和式(9)可知此时输出端A、B、C三相相电压会出现误差,即uAm - uA ≠ 0,uBm - uB ≠ 0,uCm - uC ≠ 0,将开关信号和误差电压代入式(5)得

上式表明,如果εAaεBaεCa大于设定阈值,则可判断故障开关组为SApSapSBpSapSCpSap,且故障开关处于整流级,根据故障开关组提供的开关信号,可判断故障开关为Sap

上述分析表明,整流级功率开关故障会在TSMC三相输出端产生1相、2相或3相输出相电压误差情况(与逆变级开关状态相关),逆变级开关故障只会出现1相相电压误差情况。理论分析结果与上节TSMC相应故障下运行模式分析结果一致。根据上述分析可知,若判断出TSMC有2相或者3相相电压误差,则可判断故障开关处于整流级;若判断出只有1相相电压误差,则需要借助直流电压误差来判断故障发生的区域,如果有直流电压误差,则故障开关处于整流级,如果无直流电压误差,则故障开关处于逆变级。诊断方法流程如图8所示。

图8

图8   诊断方法流程图

Fig.8   The flow chart of diagnosis method


5 仿真结果

在Matlab/Simulink仿真环境搭建了TSMC的故障诊断系统仿真模型,对提出的故障诊断方法进行验证。仿真参数:三相对称输入电压为220V/50Hz,开关周期为0.1ms,TSMC输出频率为100Hz,采样频率为1MHz,钳位电路电容容量10μF。阻感负载参数:每相电阻值为5Ω,每相电感值为5mH。

仿真案例Ⅰ:在22.53ms时设置Sap开路故障,图9为故障发生后逆变级输出端三相误差电压波形图,图中虚线圆圈部分是开关过程中延时导致的误差,可以通过与开关信号相与来屏蔽,发生故障后A相和C相输出端电压出现了误差。图10是根据式(5)计算出的9个开关组误差电压,故障导致εAaεCa出现了大于阈值的误差,其余小于阈值的误差以及误差宽度小的信号均忽略不计。图11为诊断结果,用逻辑电平来表示各功率开关状态:“1”代表此功率开关发生故障,“0”代表功率开关正常,此时诊断出整流级开关Sap出现故障,图12为整流级故障时直流误差电压信号,此时直流电压出现了误差。

图9

图9   Sap故障时的输出三相误差电压

Fig.9   The output three-phase error voltages when Sap failure


图10

图10   Sap故障时的9个开关组误差电压

Fig.10   Nine switch group error signal voltages when Sap failure


图11

图11   Sap故障时检测到的整流级开关故障信号

Fig.11   Detected the switch fault signal in rectifier stage when Sap failure


图12

图12   Sap故障时直流误差电压信号

Fig.12   The DC error voltage signal when Sap failure


仿真案例Ⅱ:在25.57ms时设置SAp开路故障,图13为故障发生后逆变级输出端三相误差电压波形图,发生故障后A相输出端电压出现了误差。图14是根据式(5)计算出的9个开关组误差电压,故障导致εAa出现了大于阈值的误差,其余小于阈值的误差以及误差宽度小的信号均忽略不计。图15为诊断结果,用逻辑电平来表示各功率开关状态,此时诊断出逆变级开关SAp出现故障。图16为逆变级故障时直流误差电压信号,此时直流电压正常,不受故障影响。

图13

图13   SAp故障时的输出三相误差电压

Fig.13   The output three-phase error voltages when SAp failure


图14

图14   SAp故障时的9个开关组误差电压

Fig.14   SAp failure,nine switch group error signal voltages


图15

图15   SAp故障时检测到的逆变级开关故障信号

Fig.15   Detected the switch fault signal in inverter stage when SAp failure


图16

图16   SAp故障时直流误差电压信号

Fig.16   The DC error voltage signal when SAp failure


6 结论

本文分析了功率开关故障下TSMC的运行模式及其三相输出端相电压和直流电压的故障特征,提出了TSMC开关组误差电压的概念以及故障诊断方法。根据开关组误差电压来判断故障开关组,并进一步根据直流电压误差来判断故障所在区域,从而定位故障开关。所提方法具有诊断速度快,准确度高,实现简单,不受调制策略和负载影响的优点。仿真结果验证了理论分析和所提诊断方法的正确性和有效性。

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