单级式DAB微型逆变器宽工况范围ZVS优化方法

Wide-operating-range ZVS Optimization Method for Single-stage DAB Microinverters

  • 摘要: 单级式DAB微型逆变器在宽负载范围及并网电压时变工况下易出现ZVS失效,导致效率下降。针对这一问题,对全工况下DAB微型逆变器的ZVS边界进行深入的理论解析,并提出一种适用于宽负载范围的双模式协同软开关策略。基于扩展移相调制,详细剖析不同工作模式下变压器漏感电流的时域演化规律与换流机理,推导并绘制全工况下的ZVS边界解析图。分析表明,单一调制模式难以实现全域软开关,但模式2与模式3在不同的功率和电网相位区间具有显著的互补特性。在此基础上,提取表征模式切换的临界功率阈值,提出一种多模式协同控制策略。该策略通过宏观传输功率与微观电感电流初末态的精确匹配,从物理底层消除模式切换时的瞬态扰动。最后,搭建一台600 W的实验样机进行验证。结果表明,所提策略有效拓宽了系统的软开关运行范围,样机峰值效率达96.7%,并网电流总谐波失真降至1.931%,验证了该策略的有效性与优越性。

     

    Abstract: Single-stage DAB microinverters are susceptible to ZVS failure under wide-load and time-varying grid voltage conditions, which significantly degrades conversion efficiency. To address this critical issue, an in-depth theoretical analysis of the ZVS boundaries for DAB microinverters under full operating conditions is conducted, and a wide-load dual-mode cooperative soft-switching strategy is proposed. First, based on extended phase shift modulation, the time-domain evolution of the leakage inductor current and the commutation mechanisms under different operating modes are thoroughly analyzed, and the analytical ZVS boundaries are derived. Comparative analysis reveals that a single modulation mode fails to cover the full-range soft-switching operations, whereas mode 2 and mode 3 exhibit significant complementary characteristics across different power and grid phase regions. Accordingly, a critical power threshold is extracted, and a multi-mode cooperative control strategy is proposed. By precisely matching both the macroscopic active power and the microscopic inductor current states, this strategy successfully eliminates transient disturbances during mode transitions. Finally, a 600 W experimental prototype is constructed for verification. Experimental results demonstrate that the proposed strategy substantially expands the soft-switching range, achieving a peak efficiency of 96.7% and reducing the grid current total harmonic distortion to 1.931%.

     

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