分数槽高速永磁同步电机转子内循环液冷系统设计与分析

Design and Analysis of a Rotor Internal Circulating Liquid Cooling System for Fractional-slot High-speed Permanent Magnet Synchronous Machine

  • 摘要: 为提升分数槽高速永磁同步电机的转子散热能力,提出一种转子内循环液冷系统及其流场拓扑。首先,采用计算流体动力学法,分析转子内循环液冷系统的流场分布。在此基础上,研究循环液冷系统流变特性及对流传热系数变化规律。进一步,对不同工况下液冷系统的温度场和温度梯度进行研究,分析接触热阻对冷却效果的影响机制。最后,通过样机对拖实验平台,验证转子结构强度、刚度和强化散热的有效性。仿真和实验结果表明,采用转子内循环液冷系统能够大幅降低转子温升,提高分数槽永磁电机的运行转速和功率密度。

     

    Abstract: To enhance the thermal dissipation capability of the rotor in a high-speed fractional-slot permanent magnet synchronous motor, an internal rotor circulating liquid cooling system along with its corresponding rotor topology is proposed. Initially, computational fluid dynamics is employed to analyze the flow field distribution within the rotor-integrated circulating liquid cooling system. Based on this analysis, the rheological characteristics of the cooling system and the variation patterns of convective heat transfer coefficients are investigated. Furthermore, the temperature field and temperature gradient of the liquid cooling system under various operating conditions are examined, with a focus on the influence mechanism of contact thermal resistance on cooling performance. Finally, the structural strength, stiffness, and enhanced heat dissipation effectiveness of the rotor are validated through a prototype test platform utilizing a back-to-back loading setup. Both simulation and experimental results demonstrate that the adoption of the internal rotor circulating liquid cooling system significantly reduces the temperature rise of the rotor, thereby increasing the operational speed and power density of the fractional-slot permanent magnet motor.

     

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