地铁车辆动力连接器电接触性能劣化研究

Study on Electrical Contact Degradation Characteristics of Power Connectors in Metro Vehicles

  • 摘要: 动力连接器是实现地铁列车子系统间电力传输的核心元件,在运行中因振动与电流作用电接触性能发生劣化甚至失效。然而,动力连接器的电接触性能劣化机理和规律尚不明确。因此,以地铁车辆常用的动力连接器为研究对象,模拟实际工况构建大电流-振动综合试验系统,研究不同类型和不同固定方式下的电接触特性演变规律,并结合形貌表征与物相分析,探究动力连接器电接触性能劣化机理。结果表明,圆形连接器比矩形连接器具有更优异的接触电阻稳定性和更高的服役可靠性;短距直连固定方式下电接触状态在振动初期较稳定,当接触面磨损累积到一定程度后,电接触性能劣化程度会迅速增大;振动磨损主要分为四个阶段:从初期稳定,到膜层动态破坏与再生引发电阻波动,随后损伤积累导致接触电阻快速跃升,最终进入“损伤扩散-短期稳定-再恶化”的周期性劣化过程,直至镀层完全磨损电接触失效。研究工作揭示了动力连接器电接触性能的劣化规律和物理机制,对提升城市轨道交通系统安全性具有重要的工程应用价值。

     

    Abstract: Power connectors serve as core components for electrical power transmission between metro vehicle subsystems. During operation, the electrical contact performance tends to degrade or even fail under the combined effects of vibration and electrical current. However, the mechanisms and patterns governing the electrical contact degradation in power connectors remain unclear. Power connectors commonly used in metro vehicles are investigated. A high-current-vibration comprehensive test system is constructed to simulate actual operating conditions, and the evolution of electrical contact characteristics under different connector types and fixation methods is investigated. The degradation mechanism of electrical contact performance in power connectors is further explored by combining morphological characterization and phase analysis. Circular connectors showed greater stability and reliability than rectangular types. Under short-distance direct fixation, the electrical contact condition remains relatively stable during the initial vibration stage, but once wear on the contact surface accumulates to a certain extent, the degree of electrical contact degradation increases rapidly. The vibration-induced wear primarily progresses through four stages: Initial stability, followed by resistance fluctuations due to dynamic destruction and regeneration of the surface film, then a rapid rise in contact resistance caused by accumulated damage, and finally entry into a cyclic degradation process of “damage diffusion-short-term stability-re-deterioration” until complete coating wear leads to electrical contact failure. The degradation patterns and physical mechanisms of electrical contact performance in power connectors are revealed, providing significant engineering application value for enhancing the safety of urban rail transit systems.

     

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