新能源电动汽车用扁线永磁电机性能分析

Performance Analysis of Flat-wire Permanent Magnet Motor for New Energy Electric Vehicles

  • 摘要: 永磁同步电机以其高功率密度和高效率在新能源电动汽车领域备受关注。利用扁线绕组槽满率高、散热性能好的优势,对电动汽车用永磁电机进行优化设计与性能分析。首先,基于8极48槽扁线永磁电机模型,分析定子侧结构参数对电机转矩和转矩波动的影响;其次,采用转子表面开辅助槽的方法优化电机转矩输出,以平均转矩和转矩波动作为优化目标,对辅助槽结构参数进行单变量扫描,确定优化变量取值范围,采用响应面模型和NSGA-II算法结合的优化方法对电机进行综合多目标优化;最后,进行电机空载和负载多工况运行下的电磁特性分析,获取电机的效率MAP图。结果表明:电机的最高效率为96.63%,且效率大于85%的高效运行区域占比达到91.36%,满足电动汽车驱动电机的指标要求,为该类电机的设计与特性研究提供参考。

     

    Abstract: Permanent magnet synchronous motors(PMSMs) have attracted much attention in the field of new energy electric vehicles due to their high power density and high efficiency. The optimization design and performance analysis of permanent magnet motor for electric vehicle are carried out by using the advantages of high slot full rate and good heat dissipation performance of flat wire winding. Firstly, based on the 8-pole 48-slot flat-wire permanent magnet motor model, the influence of stator-side structural parameters on motor torque and torque ripple is analyzed. Secondly, the method of opening auxiliary slots on the rotor surface is used to optimize the torque output of the motor. Taking the average torque and torque ripple as the optimization objectives, the structural parameters of the auxiliary slots are scanned by single variable, and the range of optimization variables is determined. The optimization method combining the response surface model and the NSGA-II algorithm is used to optimize the multi-objective optimization of the motor. Finally, the electromagnetic characteristics of the motor under no-load and multi-load operation are analyzed, and the efficiency map of the motor is obtained. The results show that the maximum efficiency of the motor is 96.63%, and the proportion of efficient operation area with efficiency greater than 85% reaches 91.36%, which meets the requirements of the electric vehicle drive motor, and provides a reference for the design and characteristic research of this kind of motor.

     

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