电动汽车用少稀土PMSM转矩性能优化分析

Optimisation of Torque Performance of Less-rare-earth PMSM for Electric Vehicles

  • 摘要: 为提高电动汽车用永磁同步电机(Permanent magnet synchronous motor,PMSM)的转矩性能并减少永磁体稀土材料的用量,提出一种少稀土PMSM转子拓扑结构和一种构造非对称磁极以削弱PMSM转矩脉动的方法。首先,推导PMSM的电磁转矩表达式,分别建立了少稀土、V形稀土以及有隔磁桥稀土三种PMSM的有限元模型,分析三种PMSM的电磁特性与dq轴电感差对电磁转矩的影响。其次,建立少稀土PMSM的等效磁路模型,分析非对称磁极对转矩脉动的削弱机理;以非对称磁极角度为优化参数、平均输出转矩与转矩脉动为优化目标,通过多目标优化方法与优劣距离法(TOPSIS)求得非对称磁极角度的最优解。最后,试制样机并进行试验,验证了有限元仿真的可靠性与理论分析的有效性。结果表明,提出的少稀土PMSM具有更大的磁阻转矩,在减少永磁体稀土材料用量的情况下保证了PMSM的转矩输出性能;非对称磁极的构造能够在提升电磁转矩的同时削弱转矩脉动,优化后PMSM的电磁转矩提升了7.24%,转矩脉动降低了35.72%。

     

    Abstract: In order to improve the torque performance of the permanent magnet synchronous motor(PMSM) for electric vehicles and reduce the usage of rare earth materials in permanent magnets, a rotor topology of a less-rare-earth PMSM and a method of constructing asymmetric magnetic poles to weaken the torque ripple of the PMSM are proposed. Firstly, the expression of the electromagnetic torque of the PMSM is derived. Finite element models of three types of PMSMs, namely the less-rare-earth PMSM, the V-type rare-earth PMSM, and the rare-earth PMSM with a magnetic isolation bridge, are respectively established. The electromagnetic characteristics of these three PMSMs and the influence of the inductance difference between the d-axis and q-axis on the electromagnetic torque are analyzed. Secondly, an equivalent magnetic circuit model of the less-rare-earth PMSM is established, and the mechanism of weakening the torque ripple by the asymmetric magnetic poles is analyzed. Taking the angles of the asymmetric magnetic poles as the optimization parameters, and the average output torque and torque ripple as the optimization objectives, the optimal solution of the angles of the asymmetric magnetic poles is obtained through the multi-objective optimization method and the technique for order preference by similarity to ideal solution(TOPSIS). Finally, a prototype is manufactured and tested, which verifies the reliability of the finite element simulation and the effectiveness of the theoretical analysis. The results show that the proposed less-rare-earth PMSM has a larger reluctance torque, and ensures the torque output performance of the PMSM while reducing the usage of rare earth materials in permanent magnets. The construction of asymmetric magnetic poles can weaken the torque ripple while increasing the electromagnetic torque. After optimization, the electromagnetic torque of the PMSM is increased by 7.24%, and the torque ripple is reduced by 35.72%.

     

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