质子交换膜燃料电池阴极气体扩散层高温服役衰减机理分析

Analysis of Failure Mechanism for Cathode Gas Diffusion Layer in Proton Exchange Membrane Fuel Cell during Elevated-temperature Operation

  • 摘要: 高温化在质子交换膜燃料电池(Proton exchange membrane fuel cell, PEMFC)技术进步中受到了越来越多的关注。尤其是在更高的工作温度和气流压力下,阴极气体扩散层(Gas diffusion layer, GDL)的工作环境进一步变得恶劣。通过对电堆进行高温拉载工况运行、表征和理论分析,调查了高温服役对阴极GDL的衰减作用。结果表明,高温运行后膜电极(Membrane electrode assembly, MEA)的传质阻抗在高电流密度下增长为新鲜MEA的四倍。深入探究发现,高温运行后阴极GDL发生了严重衰减,纤维间的碳填料脱落、碳腐蚀和疏水剂的损失是主要的原因。由于高温服役过程中碳填料被冲刷脱落,导致阴极GDL内部结构发生改变,压缩强度下降25.37%,碳腐蚀作用导致碳填料的模量降低了53.82%。同时,碳填料的移动导致阴极GDL的大孔增大,中孔和小孔减少,改变了传质结构。通过重组阴极GDL实验,定量地得到了高温服役后阴极GDL会导致MEA最高功率密度降低25.86%。本文为PEMFC高温化发展下阴极GDL的衰减研究提供了宝贵的见解,为今后 PEMFC 的设计和耐久性改进提供了理论依据。

     

    Abstract: Elevated-temperature operation has attracted increasing attention in the development of proton exchange membrane fuel cells(PEMFCs). Under elevated temperatures and gas pressures, the cathode gas diffusion layer(GDL) is exposed to significantly harsher conditions. The degradation of the cathode GDL under elevated-temperature operation is investigated via elevated-temperature durability testing, characterization and theoretical analysis. The results indicate that the mass transport resistance of the fuel cell at high current densities increased to four times that of the fresh fuel cell after elevated-temperature operation. Furthermore, severe degradation of the cathode GDL is observed, primarily due to the detachment of carbon fillers between fibers, carbon corrosion, and the loss of hydrophobic agents. The loss of carbon fillers during operation alters the internal structure of cathode GDL, reducing compressive strength, while carbon corrosion decreases the filler modulus. The internal structure of the cathode GDL changes due to the carbon fillers being washed off during elevated-temperature operation. This results in a 25.37% decrease in compression strength and a 53.82% decrease in the modulus of the carbon fillers due to carbon corrosion. The movement of carbon fillers enlarges macropores while reducing meso- and micropores, thereby impeding effective mass transport. A 25.86% reduction in peak MEA power density is quantitatively revealed by the reassembled cathode GDL experiment, caused by elevated-temperature degradation. This work offers valuable insights into the degradation mechanisms of cathode GDL under elevated-temperature operation, supporting future efforts in PEMFC design and durability enhancement.

     

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