高转矩密度低速直驱永磁电机模块化设计方法研究与性能分析

Modular Design Method Research and Performance Analysis of High Torque Density Low Speed Direct Drive Permanent Magnet Motor

  • 摘要: 低速大转矩永磁直驱电机在大型曳引、船舶推进、皮带传送等领域广泛应用,然而因其体积过大使得该种电机存在加工、运输、装配等环节困难较大,且当电机某部件出现故障后将导致整机无法正常运行,可靠性与容错性能较低等问题。针对上述问题,提出一种去除线圈模块化绕组设计方法,以实现电机的灵活装配,提高电机的容错能力与可靠性。首先,提出一种高转矩密度双定子低速直驱永磁电机,详细介绍其结构特点与传动系统。然后,根据电机结构特点提出其定子高效模块化设计方法并总结其设计原则。最后,采用有限元分析方法对比分析了该种电机无故障及故障运行时的输出性能,验证了所提模块化设计方法的有效性、可行性和优越性。

     

    Abstract: Low speed and high torque permanent magnet direct drive motor is widely used in large traction, marine propulsion, belt conveyor and other fields, however, due to its large size, this kind of motor has greater difficulties in processing, transportation, assembly and other links, and when some parts of the motor failure will lead to the whole machine can not operate normally, reliability and fault tolerance performance is low. To solve the above problems, a modular winding design method is proposed to realize the flexible assembly of the motor and improve the fault tolerance and reliability of the motor. Firstly, a kind of high torque density double stator low speed direct drive permanent magnet motor is presented, and its structure characteristics and transmission system are introduced in detail. Then, according to the structural characteristics of the motor, the stator efficient modular design method is proposed and its design principles are summarized. Finally, the output performance of the motor without fault and under fault operation is compared by finite element analysis method, and the validity, feasibility and superiority of the proposed modular design method are verified.

     

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