基于MCSA的大型潜水电机用导轴承不对中故障机电耦合数学模型构建研究

Fault Diagnosis and Analysis of Guide Bearing Misalignment in Large-scale Submersible Motor Based on Electromechanical Coupling Numerical Model

  • 摘要: 基于电机电流信号方法,以实际导轴承-潜水电机结构建立机械-电气耦合计算模型。模型由不平衡油膜出发,利用短轴承理论和加入边界条件的方式,求解此情况下的导轴承内部不平衡应力,解释导轴承不对中故障中转轴弯曲的现象。给出弯曲程度与不平衡应力之间的关系,并指出弯曲转轴会导致气隙在三维上分布不均匀。通过分析三维不均匀气隙分布情况,实现导轴承不对中故障特征在定子电流信号频谱的定位,完成故障特征的定性分析;通过故障特征的量化处理,进一步研究了不对中故障程度的定量分析,导轴承不对中故障程度与故障特征频率幅值之间的关系被指出以区别于一般动偏心故障,给出了区分两种故障的理论方法。仿真和实验证明了所提方法的有效性,对于大型潜水电机的导轴承故障诊断具有一定意义。

     

    Abstract: Based on the motor current signal method, a mechanical-electrical coupled computational model is established using the actual guide bearing-submersible motor structure. The model starts from an unbalanced oil film, utilizing short bearing theory and incorporating boundary conditions to solve for the internal unbalanced stress of the guide bearing under this condition. The phenomenon of shaft bending in guide bearing misalignment faults is explained. The relationship between the degree of bending and unbalanced stress is provided, and it is pointed out that a bent shaft leads to uneven distribution of air gaps in three dimensions. By analyzing the three-dimensional uneven air gap distribution, the fault characteristics of guide bearing misalignment are located in the spectrum of stator current signals, completing qualitative analysis of the fault features. Through quantitative processing of the fault features, further research is conducted on the quantitative analysis of misalignment fault severity. The relationship between the degree of guide bearing misalignment and the amplitude of fault characteristic frequency components is identified to distinguish general dynamic eccentricity faults, providing a theoretical method to differentiate between the two types of faults. Simulations and experiments validate the effectiveness of the proposed method, which holds practical significance for the fault diagnosis of guide bearings in large-scale submersible motors.

     

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