基于相变材料与液冷的锂离子电池复合热管理系统研究

Research on Composite Thermal Management System of Li-ion Battery Based on Phase Change Materials and Liquid Cooling

  • 摘要: 为有效解决电动汽车锂离子电池在工作中温度过高的问题,采用Fluent数值模拟方法,以18650锂离子电池为研究对象,设计一种相变材料(Phase change materials,PCM)与单腔式圆筒状冷板相结合的热管理系统,研究PCM厚度、冷却液流速及进出口位置三个因素对系统冷却效率的影响。结果显示,添加液冷后的热管理系统可以有效降低高放电倍率下电池的表面温度及温差。在此基础上继续研究PCM厚度的影响,发现PCM厚度越大,相变时间越长,温度上升速率越低。对于液冷部分的流速来说,在0~2 mm/s的范围内,电池表面最高温度下降了约16.79 K,但是当流速超过2 mm/s后,冷却效果达到饱和状态。此外,不同进出口位置会带来不同冷却效果,异侧下进上出可以提供更低的最高温度及最好的温度均匀性。上述发现验证了PCM与单腔式圆筒状冷板结合的有效性,也为强化系统的传热设计提供了新见解。

     

    Abstract: In order to effectively solve the problem of the high temperature of lithium-ion battery in electric vehicle, Fluent numerical simulation method is used to design a battery thermal management system(BTMS) combining single-cavity cylindrical cold plate and phase change materials(PCM) with 18650 LIB as the research object. The effects of PCM thickness, coolant flow rate and inlet and outlet location on the cooling efficiency of the system are studied. The results show that the BTMS combined with liquid cooling and PCM can effectively reduce the surface temperature and temperature difference of LIB at high discharge rate. On this basis, the influence of PCM thickness is further studied, and it is found that the higher the thickness of PCM, the longer the phase transition time and the lower the temperature rise rate. For the flow rate of the liquid cooling part, in the range of 0 mm/s to 2 mm/s, the maximum temperature of the battery surface drops by about 16.79 K, but when the flow rate exceeds 2 mm/s, the cooling effect reaches a saturated state. Different inlet and outlet positions will bring different cooling effects, and different sides lower entrance and upper exit can provide a lower maximum temperature and the best temperature uniformity.

     

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