大数据下机械装备故障的深度迁移诊断方法
Deep Transfer Diagnosis Method for Machinery in Big Data Era
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摘要: 机械故障智能诊断是大数据驱动下保障装备安全运行的重要手段。为准确识别装备的健康状态, 智能诊断需要依靠充足的可用监测数据训练智能诊断模型。而在工程实际中, 机械装备的可用数据稀缺, 导致训练的智能诊断模型对装备健康状态的识别精度低, 制约了机械故障智能诊断的工程应用。鉴于实验室环境中获取的装备可用数据充足, 即数据的典型故障信息丰富、健康标记信息充足, 且此类数据与工程实际装备的监测数据间存在相关的故障信息, 提出机械装备故障的深度迁移诊断方法, 将实验室环境中积累的故障诊断知识迁移应用于工程实际装备。首先构建领域共享的深度残差网络, 从源自不同机械装备的监测数据中提取迁移故障特征; 然后在深度残差网络的训练过程中施加领域适配正则项约束, 形成深度迁移诊断模型。通过实验室滚动轴承与机车轴承的迁移诊断试验对提出方法进行验证, 试验结果表明: 提出方法能够运用实验室滚动轴承的故障诊断知识, 识别出机车轴承的健康状态。Abstract: In the era of big data, intelligent fault diagnosis is an important tool to guarantee the healthy operation of the machinery. In order to accurately identify the health states of the machinery, it is necessary for intelligent fault diagnosis to collect massive available data and then train an intelligent diagnosis model. In real cases, however, there is no sufficient available data to train a fault diagnosis model with high diagnosis accuracy, which limits the engineering application of intelligent fault diagnosis. Fortunately, the data collected from the laboratory machines have sufficient typical fault information and label information. These data also have related fault information to the collected data from the real-case machines. Therefore, a deep transfer diagnosis method is proposed to identify the health states of the real-case machines by using the fault diagnosis knowledge from the laboratory machines. In the proposed method, the domain-shared deep residual networks are first used to extract transferable features of the collected data from different machines. Then, the regularization terms of domain adaptation are introduced into the training process of the deep residual networks so as to establish a deep transfer diagnosis model. The proposed method is verified by a transfer diagnosis case from the laboratory bearings to the locomotive bearings. The results show that the proposed method is able to use the fault diagnosis knowledge from the laboratory bearings to identify the health states of the locomotive bearings.
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